Flexible Braided Copper Busbar

Flexible Braided Copper Busbar

Our non-standard flexible connectors address a simple problem. Standard flexible connectors come in fixed sizes and hole patterns. But your equipment may not match these standards.
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Description

Braided Construction for Tight Bends

 

Our flexible braided copper busbar is made from woven copper wires. It is not made from stacked foil. The wires twist together into a braided shape. This braided structure gives better flexibility. The bending radius can be much smaller. This makes routing easier in tight spaces. Our team pays close attention to wire tension during the braiding process. If the tension is uneven, the braided surface becomes wavy. An uneven surface causes poor contact during installation. Our braiding equipment maintains stable tension on every wire.

 

Custom Dimensions

 

Flexible braided copper busbar follows your custom drawings for size and hole positions. The material is T2 copper. Production follows GB/T5585.1-2026. Copper purity is above 99.90%. Total impurities stay within 0.10%. Conductivity is not less than 97.3% IACS. Resistivity at 20°C does not exceed 0.0177 Ω·mm²/m. Density is 8.9 g/cm³. Tensile strength ranges from 220 to 260 MPa. Yield strength is above 170 MPa. Hardness falls between 65 and 90 HV. Elongation is not less than 17%.

Tension Control for Flat Surfaces

 

Our braiding equipment includes tension control systems. We do visual and dimensional checks on each batch. Third-party inspection is welcome. Our raw material inventory stays well-stocked. We deliver custom orders within one to two weeks after receiving drawings. The minimum order is 1000 kilograms. Every piece of flexible braided copper busbar we ship has a flat, even surface.

Compact Space Applications

 

Flexible braided copper busbar is used in electrical equipment with limited space. It also works well for routing that requires small bending radii. Applications with frequent vibration benefit from this product. We have supplied electrical equipment manufacturers for many years. Now we are expanding into international markets. Before production, we confirm braided width and length. During production, we provide sample confirmation. After production, we use protective packaging. Choose our flexible braided copper busbar for tight-space flexibility.

Guarantee and Payment Details

 

The material meets T2 copper standards for life. We do not offer free samples. Custom orders require 50% deposit. The remaining 50% is paid before shipping. We support EXW and FOB terms. USD, EUR, and CNY are accepted.

Technical Parameters

 

 

Parameter

Value

Material Grade

T2 Copper (Braided, Soft Temper)

Copper Purity

Cu≥99.90%

Standard

GB/T5585.1-2026

Electrical Conductivity

≥97.3% IACS

Tensile Strength

220–260 MPa

Elongation

≥17%

Specifications

Custom per customer drawings

Custom Lead Time

1–2 weeks

 

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