Bespoke Flexible Connections for Complex Equipment
Our non-standard flexible connectors address a simple problem. Standard flexible connectors come in fixed sizes and hole patterns. But your equipment may not match these standards. Perhaps the distance between connection points is unusual. Perhaps the hole spacing on each end is different. Perhaps the connector needs an odd shape to clear other components. We handle these cases. You give us the drawings. We build the connector to your specifications. Our team approaches each non-standard order as a new challenge. The dimensions change with every order. The hole patterns differ. The overall shape varies.
Custom Tooling Setup for Each Order
Our production starts with a review of your drawing. We note the connector length, width, and number of layers. We check the hole positions and sizes. We also look at the terminal type on each end. Some connectors have lugs. Others have straight terminals. The hole pattern may differ between ends. Our workers set up the tooling for each specific connector. They position the holes accurately. They ensure the terminal orientation matches your drawing. A sample piece gets assembled first. The sample confirms all dimensions and hole positions. We check the fit of the sample. Only then do we proceed with your full order.
Material and Technical Specifications
Non-standard flexible connectors use T2 copper foil layers. The material is T2 copper. Production follows GB/T5585.1-2026. Copper purity reaches Cu≥99.90%. Total impurities stay below 0.10%. Conductivity is ≥97.3% IACS. Resistivity at 20°C stays ≤0.0177 Ω·mm²/m. Density is 8.9 g/cm³. Tensile strength ranges from 220 to 260 MPa. Yield strength exceeds 170 MPa. Hardness is 65 to 90 HV. Elongation is 17% or higher.
Where Non-Standard Connectors Are Essential
Non-standard flexible connectors are essential for custom equipment. Standard connectors simply do not fit in many applications. Retrofit projects often need special sizes. The original connector may no longer be available. We match the original dimensions and hole pattern. Custom machinery also uses non-standard connectors. The designer may have specified a unique layout. Our connectors fill this gap. The product also helps with challenging installations. Sometimes the equipment is in a tight spot. The connector must have a specific shape to fit. We deliver connectors that match the space.
Order and Production Information
We start production after drawing approval. The sample piece gets reviewed. Full production follows your confirmation. We deliver within one to two weeks. The minimum order is 1000 kilograms. Mixed specifications are allowed. We welcome third-party inspection. We accept USD, EUR, and CNY.
Technical Parameters
|
Parameter |
Value |
|
Material Grade |
T2 Copper (Foil, Soft Temper) |
|
Copper Purity |
Cu≥99.90% |
|
Standard |
GB/T5585.1-2026 |
|
Electrical Conductivity |
≥97.3% IACS |
|
Resistivity (20°C) |
≤0.0177 Ω·mm²/m |
|
Density |
8.9 g/cm³ |
|
Tensile Strength |
220–260 MPa |
|
Yield Strength |
≥170 MPa |
|
Hardness |
65–90 HV |
|
Elongation |
≥17% |
|
Specifications |
Custom per customer drawings |
|
Custom Lead Time |
1–2 weeks |
Hot Tags: non standard flexible connectors, China non standard flexible connectors manufacturers, suppliers, factory
