Flexible Copper Strap

The flexible copper strap is built from multiple layers of soft-temper T2 copper foil stacked and compressed into one conductor. Unlike a rigid bar, it bends and twists, which lets it absorb the vibration, expansion and thermal movement that occur in operating electrical equipment. In installations where rigid busbars would transfer stress to connection points and loosen them over time, the strap flexes instead and keeps contact pressure stable. Because the strap's electrical performance depends on the layers being pressed tightly together, the compression tightness during assembly is the key process point - loose layers raise contact resistance and create hot spots. Our team controls compression pressure and temperature during assembly and runs contact resistance checks on each batch.

A flexible strap is a custom-made product in practice: length, width and hole positions come from the customer's drawings, so the value of our production lies in converting those drawings into a conductor with low and stable contact resistance. We confirm length and hole positions before production, make a pre-production sample for approval, and deliver custom orders within 1–2 weeks of drawing confirmation. For buyers integrating straps into switchgear or transformer connections, this means the part arrives ready to install with the contact performance already verified rather than left to chance.